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Woldemar Suvorov
Woldemar Suvorov

How to Use the BST ekr 1000 Web Guide Controller for Optimal Web Guiding



How to Use the BST ekr 1000 Web Guide Controller for Optimal Web Guiding




Web guiding is a process of keeping a web of material in a desired position as it moves through a machine. Web guiding systems consist of sensors, controllers, and actuators that work together to detect and correct any deviations from the target position. Web guiding is essential for ensuring quality and efficiency in web-based production processes, such as printing, converting, packaging, and more.


One of the most user-friendly and reliable web guide controllers on the market is the BST ekr 1000. This controller is designed for all basic web guiding applications and can be easily integrated with various sensors and actuators from BST. The ekr 1000 features a plug-and-play function that allows for quick and easy commissioning, as well as a clear display and intuitive buttons for simple operation.


In this article, we will show you how to use the BST ekr 1000 web guide controller for optimal web guiding. We will cover the following topics:


Bst Ekr 1000 Web Guide Manual


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  • How to connect the ekr 1000 to the power supply and the sensor/actuator



  • How to set up the ekr 1000 for your specific web guiding application



  • How to adjust the parameters and functions of the ekr 1000



  • How to troubleshoot common issues with the ekr 1000



By following these steps, you will be able to achieve precise and stable web guiding with the BST ekr 1000 web guide controller.


How to connect the ekr 1000 to the power supply and the sensor/actuator




The ekr 1000 web guide controller has a compact design that allows it to be installed directly on or in the guiding device or machine. The controller has plug connections for easy wiring and installation. To connect the ekr 1000 to the power supply and the sensor/actuator, follow these steps:


  • Make sure the power supply is switched off and the voltage is compatible with the ekr 1000 (24 V DC).



  • Connect the power supply cable to the terminal block on the back of the ekr 1000.



  • Connect the sensor cable to the sensor input on the back of the ekr 1000. The controller can work with different types of sensors, such as ultrasound, optical, object, line and contrast sensors, as well as line scan cameras. Refer to the sensor manual for more details.



  • Connect the actuator cable to the actuator output on the back of the ekr 1000. The controller can work with different types of actuators, such as linear or rotary actuators, with or without position feedback. Refer to the actuator manual for more details.



  • Switch on the power supply and check if the ekr 1000 display shows "Ready". If not, check the connections and troubleshoot any errors.



How to set up the ekr 1000 for your specific web guiding application




The ekr 1000 web guide controller has a simple and intuitive user interface that allows you to set up the controller for your specific web guiding application. The controller has four buttons: Menu, Up, Down, and Enter. The display shows the current status and parameters of the controller. To set up the ekr 1000 for your specific web guiding application, follow these steps:


  • Press the Menu button to enter the main menu.



  • Use the Up and Down buttons to scroll through the menu items. The menu items are: Sensor type, Sensor position, Actuator type, Actuator position, Web width, Web edge distance, Web center distance, Control mode, Control gain, Control speed, Control direction, Offset correction, and Reset.



  • Select the menu item you want to change by pressing the Enter button.



  • Use the Up and Down buttons to adjust the value of the selected parameter. The display shows the current value and a bar graph indicating the range of possible values.



  • Confirm your selection by pressing the Enter button.



  • Repeat steps 2-5 for any other parameters you want to change.



  • Press the Menu button to exit the main menu and return to the normal operation mode.



Note: Some parameters are dependent on others and may not be available or changeable depending on your configuration. Refer to the ekr 1000 manual for more details. 29c81ba772


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